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If your treadmill stops when you step on it, first check the manufacturer's recommended weight limit. Image Credit: Hero Images/Hero Images/GettyImages If your treadmill stops under load, there are several potential causes. A "sticking'' belt on most treadmills is a fault that you can often fix yourself. To operate smoothly, treadmills require basic maintenance. A constant, smooth action needs a balance of friction and tension between the two rollers at the front and back of the machine. Without this, the belt cannot transfer the power from the motor. It is also important to lubricate underneath the belt — the surface you run on — with the fluid recommended by the treadmill's manufacturer. TipIf your treadmill stops when you step on it, first check the manufacturer's recommended weight limit. You might also need to lubricate the belt or make minor adjustments. Troubleshooting the TreadmillThe moving surface of a treadmill is known as the "belt." Before looking for mechanical problems, check to ensure that you're within the manufacturer's recommended user weight limit. If you exceed the weight limit, the belt may stick. To establish that the problem is being caused by poor adjustment, rather than an electrical fault, turn on the treadmill and let it run at a slow speed. If the belt runs normally, then it is unlikely you have a fault with the motor. Lubricate the BeltFor a sticking belt, the first step is to check the lubrication. All treadmills need some form of lubricant between the belt and the deck — the section under the moving belt. There are many types of lubricants; the correct one is designed to work with the materials used in your machine. Check with the manufacturer or a specialty supplier. Some treadmills have a "self-lubrication" system, which is a reservoir of fluid that applies the correct amount as needed. On basic treadmills, the lubricant is applied manually. TipAfter applying lubricant manually, walk on the treadmill at about 2 mph for a minute or two to distribute the lubricant evenly throughout the belt and deck. Check the Belt RollersThe belt may stop when you step on it if the distance between the two belt rollers needs adjustment. Either the belt has stretched, causing it to lose its grip on the rollers or the adjustable roller at the rear of the treadmill has moved. Both situations are quickly fixed by adjusting the bolts that hold the roller in place. You'll need a tool called a hex spanner, which is normally supplied with the treadmill, to loosen, move and then tighten the rear roller. Adjusting the RollersThe front roller is connected to the motor. The roller at the rear of the machine is adjustable. Locate the bolts at the rear of the treadmill. These may be under plastic covers. With the treadmill turned off and unplugged, turn the left and right bolts a quarter turn clockwise. Next, turn the treadmill on and test it to see if the adjustment has tightened the belt and fixed the problem; if not, repeat the process of turning the machine off and turning the bolts another quarter turn on each side. Proceed With CautionDon't be tempted to just tighten up the bolts as firmly as you can, as this may prematurely stretch the belt. Treadmills are designed to be adjusted progressively. This feature means that a belt can be adjusted a number of times before requiring replacement. Adjust both the left and right bolts equally, as turning one more than the other will eventually move the belt off center. Treadmills are practical machines for cardiovascular exercise, and models with inclines allow you to increase leg strength. Unfortunately, the same equipment that you use to strengthen your body can sometimes weaken and break down. If your treadmill belt doesn’t move when you stand on it, it could be because you’ve exceeded the recommended weight limit. Other potential causes include a damaged deck, a worn walking belt, improper lubrication, poorly tensioned roller bars, a malfunctioning drive belt, or a defective motor. When your treadmill stops working under load, grab the owner’s manual, and read on to learn more about how you can fix it. Contents
You Exceed the Weight LimitThe most straightforward reason why a treadmill stops moving when you stand on it is that you exceed the weight limit. Before checking the treadmill for any mechanical issues, check the owner’s manual for the recommended weight capacity. Budget treadmills usually have a weight limit from 200 to 300 pounds (91 kg to 136 kg). More expensive treadmills offer more lenient weight capacities, from 300 pounds up to 500 pounds (136 kg to 227 kg) for higher-end models. When you exceed a treadmill’s weight limit, the belt will stick to the deck, preventing movement. However, if you’re within the manufacturer’s weight limit and the belt still won’t move, try some other tips in this article. Suggested: Can you lose belly fat by just using a treadmill? The Deck or Walking Belt Is DamagedThe deck is the surface on which the belt rotates. It should be smooth and sturdy. There should be no cracks, pits, or grooves. Most treadmill decks are made of wood or medium to high-density fiberboard, so make sure no wood is exposed. Once you’ve ensured that the deck is in good condition, move on to the walking belt. The walking belt rotates over the deck, creating friction. Over time, the friction wears down the belt—and a worn belt will stop moving under load. If the belt is worn, you’ll need to replace it. Suggested: How much does a treadmill belt replacement cost? Examine the belt for any visible signs of damage. Check it from end to end and then rotate the belt to examine the opposite side. After you’ve checked the belt, take a look at the seam. The seam is thicker than the rest of the belt and easy to locate. Look for a diagonal pattern where the belt joins together. It should be securely stitched together with no signs of fraying or pulling apart. The underside of the seam should feel ridged with no large lumps or splits. If there are signs that the seam is separating, you’ll need to purchase and install a new belt. If the belt seems to be in good condition, test it further with a coast or incline test. Coast TestA coast test determines how much friction is created by the belt on the deck. To complete this test, follow these instructions:
On most treadmills, it takes between two and three steps to stop completely. Therefore, it could indicate high friction if it takes less than two steps to come to a complete stop. If that’s the case, you may need to adjust the tension of your walking belt or check that the motor is in good working order. We’ll discuss how to adjust the tension and check the motor later in this article. Note: Some higher-end treadmill models may stop immediately even with a belt in good condition, so this is not a 100% foolproof test. Incline TestIf your treadmill has an incline option, you can test the belt’s condition using an incline test. An incline test uses gravity to determine whether the belt is working correctly. Complete an incline test using the following instructions:
If the treadmill belt moves at the maximum incline level but stops or slows down at low or no incline, the walking belt is the likely culprit. When you’re walking on a maximum incline, gravity works in your favor, reducing friction. Note: Severely damaged belts may not work on minimum or maximum incline. In that case, you cannot eliminate the problem using this test. However, if the belt is heavily damaged, there should be some observable signs. Suggested: 12 Tips for buying a second hand treadmill The Belt Needs LubricationIf the treadmill continues to stop under load, but the walking belt and deck are in good condition, and you aren’t exceeding the weight limit, the belt might need lubrication. This is likely the case if you’ve stored the treadmill away for a while. Dirt, dust, and other debris get caught under the belt, causing it to stick. Most standard treadmills require manual lubrication to keep them in good working order. Lubricant reduces friction, allowing the belt to move freely, and extends the life of the machine. Without proper lubrication, the treadmill belt will become brittle and more prone to damage. A dry, damaged belt causes the motor to have to work harder, which pulls more amps. Not only can inadequate lubrication ruin the belt, but it can destroy the treadmill’s motor as well. Suggested: Is 30 minutes on a treadmill to see results? To determine whether your treadmill walking belt needs lubrication, touch the surface of the walking deck under the belt. It should feel slightly waxy or oily. If it feels dry, you’ll need to lubricate the belt. Most treadmill lubricants are silicone or silicone-based. Check the owner’s manual to see what type of lubricant the manufacturer recommends for your machine. Note: Some high-end treadmills offer self-lubrication systems. Check your owner’s manual to determine whether your treadmill has a self-lubrication system. If it does, do not add lubrication manually. Improper lubrication can damage a walking belt. How To Lubricate Your Treadmill’s Walking BeltMost manufacturers will provide instructions on how to apply lubrication to the walking belt. We will provide general instructions below.
Walking on the belt once you’ve applied lubricant evenly distributes the oils across the walking belt and deck. The Roller Bars Need ReadjustingPoor roller bar adjustment can stop a treadmill walking belt in its tracks when weight is applied. This is typically caused by shifted rollers, the distance between rollers, or a stretched belt. How To Adjust a Treadmill’s Roller BarsFor this fix, you will only be working with the rear roller. The front roller connects to the motor, so to adjust the tension of that roller, you will have to access the motor’s drive belt. We discuss that more in-depth in the section titled “The Drive Belt Needs an Adjustment or Replacement.” To adjust the rear roller bolts, use a hex spanner. This tool typically comes with treadmills—if you have a second-hand treadmill, you may need to purchase this tool.
Do not tighten the bolts more than three times. Over-tightening will prematurely stretch the walking belt and cause the motor to work harder. If the belt continues to stop under load after tightening the roller bar, the culprit may be the drive belt or motor, which we’ll discuss later in this post. Suggested: Are treadmill belts universal? Centering a Treadmill Walking BeltAfter you’ve adjusted the roller bars, the belt might be slightly off-center. To recenter the belt, use the following instructions:
If the belt is still off-center, you’ll need to adjust the bolts on the roller bars again. Pay attention to the side that the belt is slipping toward. Tighten the roller bolt on the side it’s shifting towards, or loosen the bolt on the opposite side. After you’ve centered the belt, check the tension. If you can lift the belt 2 to 3 inches (5 – 7 cm) off the walking deck, the tension is correct, and the belt is positioned correctly. Sometimes a walking belt needs lubrication after an adjustment. See the section titled “The Belt Needs Lubrication” for more information on lubricating the walking belt. The Drive Belt Needs an Adjustment or ReplacementSo, you’ve ensured that you don’t exceed the treadmill’s weight limit, checked the walking belt and deck for damage, lubricated the belt, and checked the rollers—but the machine still stops moving under weight. What now? If the belt moves properly when nobody is on the treadmill and stops only when weight is applied, the problem could be the drive belt. Troubleshooting a Treadmill Drive BeltBefore disassembling anything, troubleshoot the drive belt to be certain it needs repair:
How To Adjust a Treadmill Drive BeltOnce you’ve determined that the issue is with the drive belt, you’ll need to readjust the tension. You may need a friend to help you with this fix. Follow all instructions in your owner’s manual—do not attempt this fix if you’re unsure of what you’re doing. Over-tightening a drive belt is easy to do and can damage the treadmill and void the warranty.
Sometimes drive belts get stretched and no longer provides the “grip” needed to turn the roller bar. Drive belts typically have part numbers printed on them. Use this number to determine what style you need when replacing the belt. The Motor Is DefectiveIf all other fixes fail and your treadmill continues to stop or slow down when you step on it, it could be a problem with the motor. Suggested: How much does a treadmill motor replacement cost? How To Check for a Burnt Control BoardSometimes the motor becomes weak and no longer has the power to spin the roller to drive the belt. To check the motor, use the following instructions:
Burn marks on the control board indicate burnt resistors. In that case, the motor control board needs replacing. Check the owner’s manual or reach out to the manufacturer to order a replacement motor control board for your treadmill. How To Check for Damaged Motor BrushesIf there are no burn marks or other visible signs of damage to the motor, you can check the motor brushes. However, this test is potentially dangerous, and a professional or experienced treadmill repair person should perform the repair.
If you can slow the motor by applying pressure with a shaft or other object, you may need a motor brush replacement. Finally, if the motor seems to be in good shape, it could be that the motor is demagnetized. Testing for demagnetization requires disassembly of the motor and should be performed by a qualified professional. ConclusionTreadmills—both low and high-end—require regular maintenance to ensure they work properly and last for years to come. Sometimes we forget about our treadmills, storing them away and inadvertently causing issues with the machine. When we pull them back out, the problems are apparent. One common problem is that the treadmill stops moving when you step on it. When a treadmill stops under human weight, there are several potential causes, from exceeding the weight limit to a defective motor. Fortunately, most of the problems that cause a belt to stop moving have easy fixes that you can do at home. Favorite Cardio Machine AccessoriesCheck out these accessories that improve a home cardio workout:
To find which cardio machines I recommend for home gyms, click here. Sources
Why does my treadmill belt stops when I step on it?Drive Belt May Be Loose
If you step on the treadmill and its belt stops running but the motor is still running, then you should check out the front roller. If the roller and the pulley also stops, then this is a clear indication that the drive belt is worn out.
Why does treadmill keep stopping?Treadmills require lubrication to limit the amount of friction between the platform and belt. When the friction increases to a certain point, the machine is automatically set to power off. This may be the cause for the machine to stop working suddenly.
Why does my treadmill slows down when I get on it?Treadmill: Why does my treadmill's walking belt slow down? A damaged walking belt, improper belt tension, lack of belt lubricant or a bad drive motor can cause the walking belt to slow down when you step on the belt.
Why does my sole treadmill keep stopping?An issue with the motor, belt and electronics are the three most common reasons your Sole treadmill will stop working. This can be from improper maintenance and upkeep, age of the machine, faulty parts, or from normal wear and tear of the machine.
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